Zfs as tronic is a fully automated manual transmission designed specifically for commercial vehicles. Driver requirements figure 1 since the shift system is the only direct connection between the driver and the transmission, the perceived shift quality is important in the drivers assessment of the vehicle. The 6speed transmission with direct drive or overdrive ratio has been combined to form one unit, including all components and cable connections, and is thus very easy to install. The transmission is controlled by an electronic control unit ecu. Economy drive with automatic transmissions by zf news. It is a firm favourite amongst drivers and operators alike because of its reliability and fuel economy. Zf as tronic technicians handbook free download as pdf file.
Attached to this service bulletin is zf list of lubricantsteml 02. The new automatic transmission 9gtronic from mercedesbenz, dr. Clutch permits input torque of up to 2,700 newton meters. View photos, details, and other transmissions for sale on. This service bulletin updates the official zf approved lubricant list for zf astronic transmissions. Zf as tronic service manual its strongly suggested to begin browse the intro section, following on the quick discussion and discover all the subject coverage within this pdf individually. New and used truck transmissions and gearboxes for sale. We have found that if we heat top of the actuator module with heat gun, it speed up this process significantly. Zf service manual trucks belongs to the category trucksbusses repair. If you have a faulty or worn zf astronic gs3 gearbox shift modulator, we can help. Zf as tronic operating manual free download as pdf file. Example of a zf astronic modulator before it has been remanufactured by us.
This results in a too high manoeuvring speed, which is unacceptable. Whether you need zfecotronic wiring diagram information, zfecotronic transmission rebuilders tips, zfecotronic technical information, zfecotronic diagnostics, zfecotronic troubleshooting help, or just answers to your zfecotronic transmission rebuilders question, the transmission rebuilders network is the place to go. The s tronic dualclutch transmission is a successful technology. The mechanical type, which is available on request, belongs to the ecosplit series with servoshift assistance, 16s181 for the 400 and 430 hp cursor 10 engines and 16s221 for the 480 hp cursor engine. Being number 6 the number of speeds and the xxx code related with the torque.
Creation of a customer specification for the transmission by the vehicle manufacturer and zf. Emerging technologies and market trends in automotive transmissions. This mci j4500 is equipped with the as tronic transmission and operates for lakefront lines based out of the cleveland area. Ive heard of automatic and manual but its the first ive heard of sportronic. With the as tronic lite, even the light and mediumduty delivery traffic benefit from the advantages of automatic transmissions.
Zf as tronic operating manual automatic transmission. Blind spots are the number one cause of these kinds of accidents and zf has declared war on them. Id say if you cant keep cluthes in the manuals then its new drivers you need to be looking for. Transmission gearbox zf as tronic truck bus 10 12 16 speed version without zf intarder repair manual pdf download zf as tronic truck bus 10 12. The zf as tronic lite gearboxes, belong to a new generation of automatized gear boxes zf and they are in the range of gearboxes with less torques entries, which means, less power of the engine and smaller loads. It combines the convenience of an automatic with the efficiency of a manual transmission, while adding its own dynamic touch. Transmission parts cover zf astronic daf man iveco renault 28401087. The electromechanically operating clutch and shift module are supplied with power from. Throughout much of the model lineup, the s tronic is available in. Zf as tronic is an automated manual transmission made by zf friedrichshafen for the motorcoach and lorry market in europe and north america which was first introduced in 2003.
Comfort, economy, and safety of the vehicle increase due to the fully automatic shift. Service manual are intended to assist you in the repair and maintenance of trucks transmission zf. It is fundamentally a conventional manual transmission, with a singleplate dry clutch. This warranty does not cover failures caused by a worn, damaged or. Airtronics transmission services is based in rochdale, uk. As tronic transmission reaches million milestone 19 march 2015 zfs as tronic automatic transmission for heavyduty commercial vehicles, which started production in 1997, has achieved a landmark, with the millionth unit rolling off the line at its friedrichshafen facility. When engine is started transmission wont switch to neutral for some time till engine and transmission is heated up. In this video ecodrive engineer jon stone demonstrates how to detect and rectify air leaks on an as tronic shift actuator. Zf man, repair manual for man transmission ecolite. Specialists employed by zf aftersales service are always available to help with maintenance work on the transmission and are there to assist you should any other problems occur. Is it like manual and if so how do u drive it if not how do you drive a.
Combines the 12speed as tronic with tc2 hydrodynamic converter clutch. Tc tronic and tc tronic hd transmissions oem offhighway. I am trying to fix an problem with zfastronic transmission electronic module. The solution proposed in this thesis is to modify the current transmission to a powershift transmission. Repair manual zf transmission service literature provides a sophisticated search capability with a simple interface. Transmission gearbox zf as tronic truck bus 10 12 16. Mitsubishi motors offers whats known as a sportronic transmission on some of the vehicles. What exactly is a steptronic transmission yahoo answers. The sportronic transmission allows the driver to operate the vehicle in either automatic mode, or allows the drive to manually shift gears, if he chooses. Zf astronic error codes transmission mechanics clutch. We are passionate about engineering and are sure it will show in our products. Zf as tronic technicians handbook automatic transmission.
Gs3 zf astronic actuator airtronics transmission services. From new transmissions to safety switches, speed sensors, drain plugs and many other genuine spare parts, the company has you covered with everything you need to ensure reliable operation of your transmission system. Daf components manuals as tronic series pdf epcatalogs. All numbers have been used for comparison purposes only. Zf offers the tc tronic and tc tronic hd transmissions for heavy trucks and crane trucks. Zf service manual trucks is an original software product which includes all necessary information according to the type of automotive catalog repair manual, spare part catalogue or diagnostic softwarehardware. Im looking to buy a car that either has a manual and a sportronic transmition. Zf truck transmission service literature epcatalogs. This service manual includes repair and maintenance instructions, fitting instructions, step by step instruction and customer service information for transmission zf.
The automatic transmission system represents dynamic driving with reduced fuel consumption. Zfs as tronic transmission moves into high gear pdf. As it is in part a manual transmission, it lacks the torque converter that is standard on automatic transmissionsan as tronic has been quoted as being 500 pounds less than the b500. Zfs as tronic transmission moves into high gear by larry plachno the zf as tronic transmission has achieved remarkable popularity among overtheroad coaches in the united sates and canada in the past few months. Both geartronic and tiptronic are manumatic transmission systems. We are not exclusive to multinational companies, we cater for owner driver hauliers and small operators. Automatic transmission system for special vehicles and. The as tronic mid automatic transmission ensures increased safety, economy, and comfort for mediumduty trucks in delivery or city traffic requiring numerous. For more repair advice on this, or any other zf product contact a member of the ecodrive technical team on 01204 701 812.
It was designed to provide performance and flexibility similar to porsches tiptronic transmission system. Zf transmission service manual 5 2 transmission system 2. Twinclutch pioneer audi is now the proud manufacturer of a new 7speed twinclutch gearbox called s tronic. Economy, safety, and comfort of the vehicle increase due. How to repair a zf as tronic shift actuator airleak. What exactly is a steptronic transmission i am going to finance a bmw 330i, i saw the car online and have an appointment to see and test drive the car in a few days, i just wanted to know what the steptronic transmission is because if it requires clutch shifting il have to get another car due to not having much experience with manual.
The geartronic transmission is a specific transmission brand that is commonly found in volvo vehicles. Easytronic is the opel tradename for a type of transaxlebased automated manual transmission or gearbox, as used in some opelvauxhall cars easytronic is not a tiptronic gearbox design. As tronic the automatic transmission system for heavy trucks was the first of its kind. Zf develops driver assistance systems that could help to prevent collisions between trucks that are turning and cyclists or pedestrians. This manual contains maintenance and repair procedures for the zf astronic 16 as2601 transmission. A typical zf astronic modulator after it has been remanufactured by us. Smooth gear changes preserve the clutch and the downstream driveline. As tronic the automatic transmission system for coaches.
Gear shifting generally blocked, system not available. How does the gear shift panel for the zf astronic transmission look like. With twelve gear steps, the as tronic mid ensures the efficient progress of trucks with a gross weight of between 12 and 36 tons. Repair manual zf transmission service literature has a directory to the analysis, which provides user with diagnostics of problem part of the machinery as a. Note cognis is replacing the emgard synthetic 50 transmission oil 2924, which is a zf astronic transmission.
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